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Fully automatic semi rigid cable forming system

Product Introduction:

 全自动半钢电缆成型系统是集电缆自动折弯成型、切割为一体的全自动半钢电缆加工设备。可以完成不同线径、不同长度、不同平面、多种角度要求的复杂加工工艺。电脑软件编程、全自动制程控制,更好地实现加工质量管控。专业特殊设计的滚压式成型方式避免了传统加工时易造成电缆拉伸和起皱的品质问题,也克服了人工成型效率低、精度差、难度大、成品率低等缺陷,大大提高了成型加工的生产效率与产品品质。

Consultation Hotline: 86-20-3483 2401 3483 2402
Address: No. 20, Qunxing Street, Fuchong Village, Shawan Town, Panyu District, Guangzhou
Email: sales@zhonglichina.com

Application Areas

● Military: Cutting and automatic shaping of semi-rigid cables with special shapes in aerospace, aviation, microwave communications, and other fields.

● Civil: Cutting and shaping of cables in the telecommunications sector, and cutting and shaping in the pipe processing industry.

Performance Features

● Fully automated industrial computer control, achieving high reliability while facilitating software upgrades and information construction in the future;

● Fully Chinese software, convenient and easy programming, effectively avoiding human errors and improving programming efficiency;

● Optional 3D visualisation, capable of displaying the 3D effect of programme editing in real time, making each step of the process realistic and intuitive. It allows understanding of the process effect before processing, avoiding material loss due to programme debugging;

● Optional offline software, enabling the editing of forming programmes on an independent computer, thereby improving equipment utilisation;

● Cutting module option, capable of editing and cutting cables of various lengths, with speed step control of the cutter mechanism to meet more cable cutting process requirements;

● For different cable specifications, simply input the corresponding cable diameter to automatically adjust the alignment of the cable centreline;

● Full PC software system, which, compared with the limited capacity of traditional PLC systems, essentially achieves unlimited storage of forming programmes;

● Rolling forming method prevents cable stretching and wrinkling, ensuring quality;

● Multiple feeding control modes, capable of automatic continuous feeding and single-end feeding;

● Modular design for easy maintenance of the equipment.



Specifications

● Maximum formable diameter: 6.3 mm (.250")

● Applicable range: Suitable for various semi-rigid cables or tubes such as 0.250", 0.141", 0.085", 0.047"

● Repeat accuracy: L-axis forming repeat accuracy up to 0.127 mm (.005")

● R-axis forming repeat accuracy up to ±0.2°; A-axis forming repeat accuracy up to ±0.2°; W-axis maximum adjustable range: ±1" from centre of chuck

● R-axis rotation angle: -180° to 180°

● Maximum A-axis bending angle: up to 190°

● Maximum forming radius: maximum forming radius 25.4 mm (1")

● Maximum cable length: L-axis maximum travel 609 mm (24"), step feeding method, no limit to maximum cable length

● Forming speed: L-axis feeding speed (10-300 mm/s) adjustable, R-axis rotation speed (10-360°/s) adjustable, A-axis roller speed (10-360°/s) adjustable